Handling 65T Rotor Hubs in Minutes

Transforming Efficiency in Wind Turbine Manufacturing

German wind turbine manufacturer ENERCON partnered with RUD Ketten to improve the handling of heavy rotor hubs on their assembly line.

Facing the challenge of turning rotor hubs weighing up to 65 tonnes, ENERCON relied on traditional crane and sling methods, a process that could take up to two hours and required significant coordination.

The Challenge

Handling and rotating large rotor hubs is a critical step in turbine production. However, conventional methods were time consuming, labour intensive, and inefficient, creating bottlenecks in the manufacturing process.

The Solution: RUD Tecdos TM Tool Mover

RUD worked closely with ENERCON to develop a more efficient and safer solution: the RUD TECDOS TM Tool Mover.

This innovative system enables fast, controlled, and safe turning of heavy components, dramatically improving workflow on the production line.

From Hours to Minutes

With the implementation of the TECDOS TM Tool Mover, ENERCON achieved a significant breakthrough in efficiency.

• Turning time reduced from up to 2 hours to just a few minutes
• Safe handling of rotor hubs weighing up to 65 tonnes
• Reduced reliance on cranes and complex lifting setups

As Keno Claassen from ENERCON explains:“Previously, we turned the hubs around with two indoor cranes. This could take up to two hours. With the RUD turning table, we can now complete the turning process in just a few minutes.”

Built for Safety and Efficiency

Beyond time savings, the TECDOS TM Tool Mover enhances safety for both operators and equipment. By simplifying the turning process, it reduces manual handling risks and improves overall control during operations.

The result is a more streamlined, reliable, and productive manufacturing process.

Engineered Through Collaboration

This solution is a direct result of close collaboration between RUD Ketten and ENERCON, demonstrating how tailored engineering can solve complex industrial challenges.

More Than Products. Solutions.

RUD delivers more than just equipment we provide engineered solutions that improve efficiency, safety, and performance across your operations.

Speak to the Team

Do you have a project that needs a smarter lifting solution?

Speak to a member of the RUD team today to find out how we can support your application.